Main trade-off
Pit Boss 500FB2 Wood Pellet Grill
The 5-pound hopper needs attention on long cooks and does not justify an all-night refill claim.
Head-to-head
Choose direct-flame access or the larger published lower rack and hopper.
Before you choose
500FB2 provides 518 square inches and 550B provides 560. The absolute difference is 42 square inches, or 8.1% of the smaller figure.
What this is based on
560 minus 518 = 42 sq in. 42 ÷ 518 × 100 = 8.1%. Both values include multiple rack levels, so this is not contiguous pan area. No serving count is inferred.
Main trade-off
The 5-pound hopper needs attention on long cooks and does not justify an all-night refill claim.
Main trade-off
The 10-pound hopper is marginal for a conservative 12-hour no-refill plan.


Compare 500FB2 and 550B by usable rack space, pellet capacity, searing setup and cleanup before choosing your grill.
Choose direct-flame access or the larger published lower rack and hopper.
Winner by situation
The total rack areas are relatively close at 518 and 560 square inches. Z Grills publishes 406 square inches on its lower rack, which helps evaluate food that cannot fit under the upper shelf.
The checked 550B specification table lists an 8lb hopper, although its introductory copy also mentions 10lb. This comparison uses the smaller explicit table value and flags the conflict for confirmation before purchase.
Pit Boss provides the direct-flame lever and a 500°F chamber setting. The 550B tops out at 450°F and uses indirect cooking, making the preferred finishing method more important than the modest total-area difference.
Pit Boss has 25°F of setting headroom above 475°F. Z Grills is 25°F below that requested setting.
What matters in practice
500FB2 provides 518 square inches and 550B provides 560. The absolute difference is 42 square inches, or 8.1% of the smaller figure.
560 minus 518 = 42 sq in. 42 ÷ 518 × 100 = 8.1%. Both values include multiple rack levels, so this is not contiguous pan area. No serving count is inferred.
At an illustrative 1.5lb per hour, a full 5lb hopper represents 3.3 hours of fuel and a 8lb hopper represents 5.3 hours. These are planning estimates before any reserve.
Assume the same constant 1.5lb/h consumption solely to normalize hopper size. 5 ÷ 1.5 = 3.3h. 8 ÷ 1.5 = 5.3h. Actual use varies with temperature, weather, food and grill design. This is not an unattended-use recommendation.
Pit Boss has 25°F of setting headroom above 475°F. Z Grills is 25°F below that requested setting.
500 minus 475 = 25°F. 450 minus 475 = negative 25°F. This does not measure actual grate heat or browning performance.

Pit Boss, PB500FB2
It provides 518 square inches of cooking area. The pellet hopper holds 5 pounds.

Z GRILLS, ZPG-550B
It provides 560 square inches of cooking area. The pellet hopper holds 10 pounds.
Meaningful differences
| What changes | Pit Boss 500FB2 Wood Pellet Grill | Z GRILLS ZPG-550B Pellet Grill | Why it matters |
|---|---|---|---|
| Cooking surfaces | 518 sq in total | 560 sq in total, 406 sq in main rack | The total rack areas are relatively close at 518 and 560 square inches. Z Grills publishes 406 square inches on its lower rack, which helps evaluate food that cannot fit under the upper shelf. |
| Pellet supply | 5lb hopper | 8lb hopper | The checked 550B specification table lists an 8lb hopper, although its introductory copy also mentions 10lb. This comparison uses the smaller explicit table value and flags the conflict for confirmation before purchase. |
| Chamber ceiling and searing | 500°F, direct-flame or high-heat grilling design | 450°F, indirect cooking | Chamber settings, localized flame heat and separate side stations are different quantities. Match the cooking method as well as the temperature. |
| Controls and smoke mode | Local controls without Wi-Fi | Local controls without Wi-Fi | Connectivity is useful only where the network reaches. No flavor or temperature-accuracy advantage is inferred from a named mode. |
| Cleaning and installation | Grease collection and separate internal ash cleaning | Separate grease collection and internal ash cleaning, 84lb dry weight | Pit Boss provides the direct-flame lever and a 500°F chamber setting. The 550B tops out at 450°F and uses indirect cooking, making the preferred finishing method more important than the modest total-area difference. |
What you give up
Recommendation switch
Choose Pit Boss 500FB2 Wood Pellet Grill. The total rack areas are relatively close at 518 and 560 square inches. Z Grills publishes 406 square inches on its lower rack, which helps evaluate food that cannot fit under the upper shelf.
Choose Z GRILLS ZPG-550B Pellet Grill. Pit Boss provides the direct-flame lever and a 500°F chamber setting. The 550B tops out at 450°F and uses indirect cooking, making the preferred finishing method more important than the modest total-area difference.
What matters in practice
The total rack areas are relatively close at 518 and 560 square inches. Z Grills publishes 406 square inches on its lower rack, which helps evaluate food that cannot fit under the upper shelf.
The checked 550B specification table lists an 8lb hopper, although its introductory copy also mentions 10lb. This comparison uses the smaller explicit table value and flags the conflict for confirmation before purchase.
Pit Boss provides the direct-flame lever and a 500°F chamber setting. The 550B tops out at 450°F and uses indirect cooking, making the preferred finishing method more important than the modest total-area difference.
What the facts say
Useful conclusions from the current pellet grills and smokers comparison, followed by the checked facts used to reach them.
8 of 22 models checked match every need here: “Smoke a brisket overnight” and “Reach at least 500 degrees for a hot finish”.
8 matching models from 22 checkedMatch countThe count uses the current product-to-need assignments for “Smoke a brisket overnight” and “Reach at least 500 degrees for a hot finish”. A need with no documented match does not count.
| Product | Needs matched | Checked facts | Source records |
|---|---|---|---|
| Pit Boss 500FB2 Wood Pellet Grill |
|
| |
| Z GRILLS ZPG-550B Pellet Grill |
|
|
Ready to choose?
Open either model on Amazon to check the current price, customer reviews and delivery options.

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You want the 406-square-inch lower rack
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